Product Description
This product is an intelligent production line for batch assembly of industrial electronic PCBS, integrating fully automatic screen printing machines, high-speed surface mount technology (SMT) placement machines, robotic arm collaborative units, and online quality control systems. Through the full-process automated design of "solder paste printing - component mounting - flow", efficient assembly of industrial control boards and power equipment PCBS is achieved, which is suitable for large-scale mass production scenarios and takes into account both process stability and production efficiency.
Product advantages
High stable mass production capacity: Screen printing speed ≥30 pieces per minute, mounting speed ≥ 18,000 points per hour, daily production capacity of a single production line exceeds 25,000 PCBS, meeting the bulk order demands of industrial electronics.
Process compatibility with industrial standards: Solder paste printing accuracy ≤±0.02mm, placement accuracy ≤±0.015mm, compatible with high-reliability industrial components (such as power devices, connectors), placement yield ≥99.85%.
Full-chain quality control traceability: The online system collects printing parameters and mounting data in real time and supports integration with MES to achieve full life cycle quality traceability of industrial PCBS.
Anti-interference environment adaptation: The equipment adopts dust-proof and anti-static design, suitable for the complex environment of industrial workshops, with an average mean time between failures of ≥ 6,000 hours.
Product features
The fully automatic screen printing machine is equipped with a 3D SPI detection module to verify the thickness and uniformity of solder paste in real time, avoiding the risk of false soldering.
The robotic arm collaborative unit enables contactless transfer of PCBS, reducing the probability of damage to industrial components.
The production line is equipped with a material shortage warning system, which sends out replenishment reminders two hours in advance to ensure the continuity of mass production.
The operation interface supports industrial-grade permission management and is compatible with the enterprise's production process norms.
An optional aging test module is available. After the mounting is completed, the initial aging can be directly carried out to enhance the delivery quality.
Application scenarios
The core PCB batch assembly in the industrial electronics manufacturing industry, such as the production of industrial control boards, circuit assembly for power equipment, and the mounting of electronic modules for rail transit, is particularly suitable for industrial equipment enterprises with high requirements for reliability and mass production stability.
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PCB Intelligent solder paste printing and mounting production line (Industrial electronics mass production type) Images
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